Dürr’s Brake Testing Equipment for Motorcycles & All-terrain Vehicles

Dürr’s Brake Testing Equipment for Motorcycles & All-terrain Vehicles

Dürr Automotive Final Assembly Solutions India has become the standard in mechanical and engineering. With its ground-breaking technology and skilled expertise, Durr has developed products and services that cater to the customers’ requirements. In addition, the company provides world-class customer care services.

For motorcycles and all-terrain vehicles, Dürr has built brake testing equipment, which enhances the performance of these vehicles.

Tester and Lever Activator

As per the DIN EN ISO 4210 and ’49 CFR 571.122 – Standard No. 122, the brake tester is used as the final quality gate in motorcycle brake systems. This system enables checking the structural integrity of the filling quality and the brake filling system. The force-displacement ratio is checked when the front brake hand lever activates the brake tester. During the ABS filling operation, the system is utilised as an activation tool of the hand lever for doing a final quality check. Without creating high pressure on the expansion reservoir, this additional operation generates the opportunity of a high-pressure ABS filling.

The system can be used as a standalone solution for the offline or online, or fully integrated quality gate. The system can be integrated into the bleeding process of a rework machine wherein frequent and well-timed hand lever activation is required. This belongs to ABS, CBS, and Non-ABS systems.

Test with the Best

DürrAutomotive Final Assembly Solutions India has an exceptional and safe operating brake system. Apart from the safety functionality objective, the main objective of each brake system is to create that “Wow” effect during deceleration, the second most integral decision for customers to make regarding the company’s products or services. Dürr’s motorcycle brake tester provides a customer with the opportunity of process integrated activation and consistent observation of the brake systems. All these functionalities pursue the same goal to eliminate stochastic and systematic faults. The brake tester is used as the final quality gate to verify the motorcycle brake system to guarantee consistent premium quality and safety assurance.

Standalone solution

The Brake tester can be used as

a standalone solution

 from fully integrated online systems or rework areas.

Test Head

For an entirely safe operation, the test head, as the main component of the equipment, is designed. Furthermore, it can be freely adjusted to nearly all hand lever brake system designs.

Fully Integrated solution

During rework operation or first filling, correct lever activation is done by the Brake tester system. Therefore, it can be fully integrated into a brake filling machine.

Following the filling or bleeding operation, under real pressure conditions, the braking quality is thoroughly checked automatically by the brake tester.

Calibration device

A calibration device is required to verify the brake tester load cell. In case of a trend or drift, the controller PLC provides the opportunity to add an offset.

Dürr Automotive Final Assembly Solutions India is genuinely exceptional in its work. The mechanical and engineering enterprise has set high-quality standards in the automobile engineering facet.

The company has only one goal to achieve “maximum production efficiency for customers.” What’s more, it is leading in production efficiency in five divisions. They are:

·      Paint and Assembly Systems: paint shops and final assembly systems for the automotive industry

·      Application Technology: robot technologies for the automatic application of paint as well as sealants and adhesives

·      Measuring and Process Systems: balancing and cleaning systems as well as testing and filling technology

·      Clean Technology Systems: exhaust-air purification systems and energy-efficiency technology

·      Woodworking Machinery and Systems: machinery and systems for the woodworking industry.

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